RE-ASSEMBLING YOUR ENGINE
Reassembly is a simple operation & the main difficulty is ensuring that
the gears are engaged in the correct position so that the engine is timed
correctly.
1. Carefully remove any bearing lock material from the back bearing and
the crankcase halves.
2. Assemble the crankshaft piston assy in reverse order.
3. Take the cylinder jacket and rotate the cylinder until the cylinder port is
equally visible in the exhaust and inlet ports.
4. Now insert two cocktail sticks (or similar) into the exposed segments of
the port to lock the cylinder in position. Insert the piston into the
cylinder bore and engage the gears in such a way that the piston is at
top dead centre checking that the crankshaft webb is horizontal.
5. Apply a small amount of bearing lock onto each bearing and assemble
the bottom half of the crankcase with the six screws. Do not over
tighten these screws.
6. Remove the cocktail sticks.